Skye
Well-Known Member
Ten pages?! I think we can do better than that. 
Several comments earlier highlighted EV battery disposal processes, what's being done now. The following is some information I gathered on the topic.
EV Battery Recycling
Lithium is a fundamental element of the universe; it doesn't wear out. The element can be combined with others to form compounds (substance composed of two or more elements), but it can also be recovered from those compounds. The element is not broken or worn out in the process.
I'm attaching a doc I built on the S550 charging system, which references lead acid and lithium batteries, what they are made of and how they work.
There are challenges in recycling any material. Initial processes have been enhanced or abandoned in favor of new, quicker and more cost-effective measures. Those processes are still evolving, but they do exist and are in use here and other countries.
United States
I'm attaching several articles. EV battery recycling is already here, in the US. Plants exist in several states.
https://theicct.org/wp-content/uplo...-recycling-plants-in-the-United-States-v4.pdf
https://www.abiresearch.com/blog/ev-battery-recycling-in-us
https://www.caranddriver.com/features/a44022888/electric-car-battery-recycling/
https://www.usa.ev-battery-recycling.com/
Ford
This morning I studied Ford's EV battery lifecycle management. They have partnered with a company, Redwood Systems.
https://media.ford.com/content/ford...ford-redwood-materials-battery-recycling.html
https://www.redwoodmaterials.com/
Tesla has their program. GM has partnered with a company. In-general, any EV battery is recovered and recycled. In-field recycling of materials is 90%+. New lab processes are mid-90s recovery, including the lithium.
The overall goal is a closed loop process. After mining and manufacturing, the spent or damaged battery is completely recycled, lessening costs and materials availability strains throughout the entire cycle.
Europe
Plants open for recycling in Norway, Sweden and Poland, to name a few.
https://www.hydro.com/en/global/med...le-battery-recycling-plant-begins-operations/
https://www.electrichybridvehiclete...ttery-recycling-facility-opens-in-poland.html
https://www.stenarecycling.com/news...stry-scale-battery-recycling-plant-in-europe/
Asia
Plants are processing batteries in Singapore, South Korea and China.
https://mcsolutions.vn/singapore-battery-recycling-what-are-the-latest-developments/
https://www.chemanalyst.com/NewsAnd...-ev-lithium-ion-battery-recycling-plant-23999
https://www.statista.com/chart/32016/existing-and-planned-lithium-ion-battery-recycling-capacity/
Third World
While I'm not aware of abandoning batteries in developed countries, I am aware of the operating environment in third world countries.
Less-developed countries often have little to no environmental safeguards or laws in-place to protect citizens, water and land. We (the US and other countries) sometimes ship our environmental waste to these countries (the areas of West Africa, SouthEast Asia, to name two).
In the official statements, we "partner" with companies at these other locations. The reality is, it's more "out of sight. out of mind." Computing equipment, cabling, home electronics and other items of which it is economically unfeasible to recover anything worthwhile. In many locations, "processing" consists of lighting things on fire and seeing what comes about. Chemicals, often acids, can also be used. All this is done out in the open ground, in large dumps, or, facilities where the tailings are later dumped somewhere else.
It is possible we are sending trace elements and spent pieces from EVs to these other countries? Yes. How much, I cannot say. It's not a topic companies discuss in pubic forums.
There are 50 states and 3,000+ counties in the US. Different states have different disposal criteria for hazardous waste. In the US, there are plants which process and store hazardous waste, primarily chemicals, or chemically-contaminated soils (see East Palestine, OH). Study your state and the laws there.

Several comments earlier highlighted EV battery disposal processes, what's being done now. The following is some information I gathered on the topic.
EV Battery Recycling
Lithium is a fundamental element of the universe; it doesn't wear out. The element can be combined with others to form compounds (substance composed of two or more elements), but it can also be recovered from those compounds. The element is not broken or worn out in the process.
I'm attaching a doc I built on the S550 charging system, which references lead acid and lithium batteries, what they are made of and how they work.
There are challenges in recycling any material. Initial processes have been enhanced or abandoned in favor of new, quicker and more cost-effective measures. Those processes are still evolving, but they do exist and are in use here and other countries.
United States
I'm attaching several articles. EV battery recycling is already here, in the US. Plants exist in several states.
https://theicct.org/wp-content/uplo...-recycling-plants-in-the-United-States-v4.pdf
https://www.abiresearch.com/blog/ev-battery-recycling-in-us
https://www.caranddriver.com/features/a44022888/electric-car-battery-recycling/
https://www.usa.ev-battery-recycling.com/
Ford
This morning I studied Ford's EV battery lifecycle management. They have partnered with a company, Redwood Systems.
https://media.ford.com/content/ford...ford-redwood-materials-battery-recycling.html
https://www.redwoodmaterials.com/
Tesla has their program. GM has partnered with a company. In-general, any EV battery is recovered and recycled. In-field recycling of materials is 90%+. New lab processes are mid-90s recovery, including the lithium.
The overall goal is a closed loop process. After mining and manufacturing, the spent or damaged battery is completely recycled, lessening costs and materials availability strains throughout the entire cycle.
Europe
Plants open for recycling in Norway, Sweden and Poland, to name a few.
https://www.hydro.com/en/global/med...le-battery-recycling-plant-begins-operations/
https://www.electrichybridvehiclete...ttery-recycling-facility-opens-in-poland.html
https://www.stenarecycling.com/news...stry-scale-battery-recycling-plant-in-europe/
Asia
Plants are processing batteries in Singapore, South Korea and China.
https://mcsolutions.vn/singapore-battery-recycling-what-are-the-latest-developments/
https://www.chemanalyst.com/NewsAnd...-ev-lithium-ion-battery-recycling-plant-23999
https://www.statista.com/chart/32016/existing-and-planned-lithium-ion-battery-recycling-capacity/
Third World
While I'm not aware of abandoning batteries in developed countries, I am aware of the operating environment in third world countries.
Less-developed countries often have little to no environmental safeguards or laws in-place to protect citizens, water and land. We (the US and other countries) sometimes ship our environmental waste to these countries (the areas of West Africa, SouthEast Asia, to name two).
In the official statements, we "partner" with companies at these other locations. The reality is, it's more "out of sight. out of mind." Computing equipment, cabling, home electronics and other items of which it is economically unfeasible to recover anything worthwhile. In many locations, "processing" consists of lighting things on fire and seeing what comes about. Chemicals, often acids, can also be used. All this is done out in the open ground, in large dumps, or, facilities where the tailings are later dumped somewhere else.
It is possible we are sending trace elements and spent pieces from EVs to these other countries? Yes. How much, I cannot say. It's not a topic companies discuss in pubic forums.
There are 50 states and 3,000+ counties in the US. Different states have different disposal criteria for hazardous waste. In the US, there are plants which process and store hazardous waste, primarily chemicals, or chemically-contaminated soils (see East Palestine, OH). Study your state and the laws there.
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